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Rethinking Stock Management & Streamlining Fulfilment

Key Insights from the BCN Webinar Write up

5 min read

Effective stock management and streamlined fulfilment are more critical than ever for wholesalers, suppliers and distributors. On 25th September 2025, BCN hosted a webinar bringing together industry experts to discuss the challenges, solutions, and future trends in stock management.

Understanding the Challenges: Real-World Examples

Many businesses invest in modern ERP systems expecting clarity and control—but visibility remains elusive. Knowing where stock is, how long it’s been there, and whether it meets demand should be simple. Yet, it’s often the blind spot.

A premium furniture manufacturer upgraded to Dynamics 365, but without aligning warehouse processes, poor MRP setup led to missed deliveries and inefficient stock. A PPE distributor faced similar issues; complex supply chains and seasonal demand overwhelmed basic forecasting, resulting in costly stockouts and excess.

In private equity, one deal collapsed when the target couldn’t produce a reliable stock valuation, revealing deeper accounting flaws and blocking investment.

These cases reveal a common thread: technology alone isn’t enough. True transformation demands operational insight, data integrity, and systems that reflect the realities of the business.

The Technology Journey: From Spreadsheets to AI 

There has been an evolution of technology in stock management, from the hardware boom of the 1980s, through the rise of software and data in the 1990s and 2000s, to today’s focus on AI. Businesses are at vastly different stages; some still rely on spreadsheets and manual processes, while others have adopted cloud-based ERP systems and are ready to leverage AI. 

Digital transformation is not a one-size-fits-all journey. The key is to meet businesses where they are and build a roadmap that fits their needs and ambitions. 

Order Processing: The Hidden Costs of Manual Work 

Manual workflows in order processing create friction, errors, and bottlenecks. Inefficiencies can lead to slower fulfilment, duplicate effort, and poor customer experience. As order volumes grow, these issues compound, preventing scalability. 

Engaging frontline staff in process redesign is essential. Often, management’s view of workflows differs from the reality experienced by those doing the work. By involving these “hidden heroes,” businesses can uncover pain points and streamline processes, sometimes without major technology investments. 

A BCN client reduced a 12-step manual order process in Excel to a five-step workflow using ERP, saving hours and reducing errors. Integrating ERP with e-commerce platforms or automation rules can further accelerate order processing, depending on budget and readiness. 

Stock & Inventory Levels: The Ripple Effect of Inaccuracy 

Inaccurate stock levels cause ripple effects across departments. Overstocking increases holding costs, while stockouts lead to lost sales and frustrated customers. Real-time visibility is essential for both sales and purchasing teams. 

Simple digital tools, like barcode scanning apps, can replace manual clipboards and spreadsheets, enabling structured data collection and faster reporting. “Proof of value” pilots, quick, small-scale implementations, can demonstrate ROI before scaling up. 

A recent BCN project involved a client using a 20-year-old bespoke system. By phasing in ERP modules for finance, sales, purchasing, and inventory, the team was able to improve stock accuracy and visibility across departments. Planning for future enhancements, such as barcode scanning and advanced forecasting, was key. 

Trying to keep up with the next technology trends without compromising margins?

Our guide, gives you the top 5 technology priorities for supply chain efficiency and inventory management to help you build your investment roadmap

Read it now down down down

Warehouse Operations: Optimising the Heart of Fulfilment 

Efficiency in warehouse operations depends on more than just stock – it’s about people, machinery, and infrastructure. Automating shift management and tracking supplier certificates can reduce administrative burden and improve compliance. 

In addition, mapping physical warehouse layouts and processes into digital systems ensures that goods-in, goods-out, and QA zones are reflected in the software. Automation enables tasks to be completed faster and more accurately, boosting productivity and customer satisfaction. 

Data: The Foundation of Transformation 

Data quality underpins all successful transformation efforts. Whether implementing ERP, automating workflows, or adopting AI, reliable data is essential for forecasting, reporting, and decision-making. 

Our webinar Gain the visibility you need to cut costs and forecast for the future” covers data-driven cost reduction and forecasting, continuing the conversation on how businesses can harness data for smarter operations. 

Actionable Next Steps 

We’ve pulled together some practical advice for businesses looking to improve stock management and fulfilment: 

  • Audit Current Processes: Map workflows and identify bottlenecks, engaging staff at all levels. 
  • Pilot Quick-Win Solutions: Start with small, high-impact changes to demonstrate value. 
  • Build a Phased Roadmap: Avoid “big bang” projects; implement changes in stages. 
  • Focus on Data Quality: Invest in accurate, accessible data to support all transformation efforts. 
  • Continuous Optimisation: Treat digital transformation as an ongoing journey, not a one-off project. 

Final thoughts

By focusing on people, processes, and data, before technology, businesses can unlock efficiency, scalability, and growth. Whether just starting a digital transformation or optimising existing systems, the insights shared offer a practical roadmap for success. 

The second webinar in the series on data-driven forecasting and cost reduction, will help you take the first step towards smarter, more efficient fulfilment.